FL-400 Flush Aluminum Commercial Doors

FL-400

FL-400 Flush Aluminum Commercial Doors

Blast Test Category 1: Undamaged

Tubular Extruded, No Delamination

Unlimited Custom Design

The FL-400 in its inception, was fundamental in our belief to provide the end user with the best commercial doors on the market. This unique flush plank door, created over forty years ago, would one day pass category 1 blast tests undamaged.

These doors were created with an aluminum extrusion interlock every four inches. Aluminum extrusions have 4 times the yield and tensile strength of aluminum sheets allowing these doors to be built in custom sizes. In fact, these doors have been built up to 20’ tall in some of the most grueling environments in the world.

These commercial doors are structurally rigid yet flexible in design. A rough and tough door design used on the front of office facilities and schools. The glazing capabilities, along with no need for through-bolting hardware, allow this door to be installed anywhere on a building façade.

Construction

Details

Options

Fluted

Smooth

Fluted Plank Design

Strength

beyond compare

Closure Plates

Reinforcement,

1/4" closure wall

Smooth Plank Design

Strength

beyond compare

Closure Plates

Reinforcement,

1/4" closure wall

Details

Door Thickness

1 3/4"

Max Door Width

Max Door Height

20'

Face Thickness

1/8"

Edge Thickness

3/16"

Construction

Plank

Plank Dimensions

Insulation

1 1/2" Polyisocyanurate Rigid Foam

Door Reinforcement

1/4" Every 4"

Closure Reinforcement

1/4"

Door Assembly

Tie Rod

Glass Infill Range

1/4" to 1 5/16"

Exterior Glazing

Fixed

Interior Glazing

Screw Applied

Traffic

Heavy

Downloads

Guide Specification

Architectural Specification

Common Configurations

Product Brochure

Performance Data

Anatomy of a Flush Door

Advantages of a Flush Door

Door Identification Guide

Installation Instructions

Performance

Air Blast Loading

Category 1: Undamaged

Air Infiltration

6.27 psf

Water Resistance

15 psf

Forced Entry Resistance

450 lb

Operation/Cycling Performance

250,000

Featured Jobs

Andrews University

Niles/Buchanan YMCA

Purdue University

Lites

Standard Designs

Structural Integrity. Unlimited Designs

Cross Aluminum’s flush door offers 8 standard vision lite configurations. Many custom options are available and the possibilities are numerous. Each vision lite configuration is incorporated into our unique door design eliminating the need for low quality floating lite kits.

Custom Designs

G-10

Square Glass x10

CROSS

Cross Glass

AG

Gothic Glass

CROSS-P2

Large Cross Glass

SHAKE-IT-UP

Shake It Up Glass

World Class Quality. Full range of finishes and colors.

Anodizing aluminum is an electrochemical process that oxidizes the material. This provides a protective layer around the aluminum. Anodizing allows the finished products to be corrosion resistant and maintenance-free for years. Cross Aluminum only utilizes the Acid Etch Anodize process in order to improve product finish quality and color consistency. Furthermore, acid etching can reduce up to 90% of the aluminum sludge and waste used in typical caustic etch anodizing processes.

World Class Quality. Full range of finishes and colors.

Cross Aluminum offers achitectural Kynar®PVDF painted finishes with the ability to match almost any color. These colors are available in 2-coat, 3-coat, 4-coat, mica, and custom finishes. The Kynar® based product is a high performance fluoropolymer that meets AAMA 2604 and AAMA 2605 specifications. Long term fade resistance has been superior to any other competing coating available. These finishes come with a standard 10 year warranty but can be upgraded to a 20 year warranty. When choosing painted products from Cross Aluminum you will be getting the best painted finish the industry has to offer.

World Class Quality. Full range of finishes and colors.

Cross Aluminum can incorporate the Decoral System® to apply a wood grain finish to our aluminum products. This achieves the look of wood without the maintenance. Tested in accordance with AAMA 2604-13, these wood grains are resistant to impact, chemicals, salt spray, and fading due to ultraviolet light. These wood grains allow for any architect, designer, or owner to use their imagination to beautify their buildings facade without compromising the structural integrity by using inferior products to accomplish the same thing.

World Class Quality. Full range of finishes and colors.

With Cross Aluminum’s thermal strut process, the customer isn’t limited to just one color choice. The customer has the option of using different colors, patterns, or finishes on either side of the entrance system. Having the interior and exterior different finishes can create a plethora of ideas for the designer on each project. Furthermore, this can be beneficial as the interior may not need the same performance as the exterior saving money on large projects. The options are endless when incorporating Cross Aluminum’s dual finish option to your entry system.

Finishes

Simplicity at its finest. Secure Glaze Technology.

Cross Aluminum has always distinctively designed glazing to enhance the structural strength of the door. Every glazed entrance at Cross Aluminum will come with a secure non-removeable exterior glass stop. Glazing kits are unacceptable and compromise the strength and security of any entrance, that is why our glazing is incorporated as part of the structure of the door. Furthermore, all glazing parts will match the finish of the door, unless specified otherwise.

Simplicity at its finest. Secure Glaze Technology.

Cross Aluminum’s historical glazing can be incorporated to enrich a classical building design. The historical glazing is often used with our wood grain finish to emulate the look of a wood panel door, with the added benefit of strength and longevity. This design can be used, not only on our doors, but also our frames to finish off the complete entrance.

Simplicity at its finest. Secure Glaze Technology.

Cross Aluminum’s hurricane glazing was designed specifically for Miami Dade testing requirements. This glazing would be recommended for high wind load resistance but has also been used as an aesthetic alternative to standard glazing. As with all of our glazing products, the finish would match the finish of the door, unless specified differently.

Simplicity at its finest. Secure Glaze Technology.

Cross Aluminum offers our S-100 and FL-100 architectural panels. The S-100 panel is a smooth panel that can provide alternatives to break metal and other costly fascia. The FL-100 panel was designed with a fluted pattern to match the FL-400 door pattern. These panels can be glazed into our doors or frames and match the finish of the entryway.

Flush Entrances

Stile & Rail Entrances

Storefront

Curtainwall

FL-400

FL-400 Flush Aluminum Commercial Doors

Fluted Plank Design

Strength

beyond compare

Closure Plates

Reinforcement,

1/4" closure wall

Smooth Plank Design

Strength

beyond compare

Closure Plates

Reinforcement,

1/4" closure wall

Details

Downloads

Performance

Featured Jobs

Lites

Standard Designs

S1

NG

NG-2

SG

SG-3

HG

DG

FG

Structural Integrity. Unlimited Designs

Custom Designs

G-10

CROSS

AG

CROSS-P2

SHAKE-IT-UP

World Class Quality. Full range of finishes and colors.

Finishes

Simplicity at its finest. Secure Glaze Technology.

Glazing

The only way to enter.

Flush Entrances

Stile & Rail Entrances

Storefront

Curtainwall

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